Overview of General Modified Silicone Defoamer (DF086) for Water-Based Ink
Specialty surfactants are a diverse class of surface-active agents designed for specific, high-performance applications where standard surfactants may not meet the required performance criteria. These surfactants are often tailor-made to exhibit unique properties, such as extreme temperature stability, low foam formation, high solubility in specific solvents, or compatibility with particular chemical systems. They are crucial components in formulations demanding precision, enhanced functionality, or strict regulatory compliance, found across industries from pharmaceuticals to advanced materials manufacturing.
Features of General Modified Silicone Defoamer (DF086) for Water-Based Ink
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Customized Performance: Developed to meet exacting specifications, offering tailored functionalities beyond generic surfactants.
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High Efficiency: Designed to work at lower concentrations or under challenging conditions, increasing performance per unit mass.
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Unique Properties: May exhibit special traits such as non-flammability, low toxicity, high thermal stability, or specific solubility profiles.
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Regulatory Compliance: Often formulated to meet stringent industry-specific regulations, such as food-grade, medical, or eco-friendly standards.
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Innovative Chemistry: Incorporate novel chemistries, such as fluorinated, silicone-based, or bio-based structures, to achieve specialized performance.
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Synergistic Effects: Frequently used in combination with other surfactants to enhance or augment performance in complex formulations.
(General Modified Silicone Defoamer (DF086) for Water-Based Ink)
Specification of General Modified Silicone Defoamer (DF086) for Water-Based Ink
General Modified Silicone Defoamer (DF086) is a high-performance additive designed to get rid of and reduce foam in water-based ink systems during manufacturing, processing, and application. This defoamer incorporates changed silicone technology with boosted compatibility to address persistent foam problems without endangering ink top quality. Its solution ensures fast defoaming, lasting foam suppression, and security in diverse operating conditions.
The product appears as a milky-white, homogeneous emulsion with a smooth consistency. It has a pH range of 6.5– 8.5, making it suitable for neutral to slightly alkaline water-based inks. The thickness commonly drops between 1,000– 3,000 mPa · s at 25 ° C, making sure simple combination right into ink systems without altering circulation residential or commercial properties. DF086 has approximately 20– 30% energetic silicone components, maximized for reliable foam control at reduced dose levels.
DF086 exhibits exceptional compatibility with water-based materials, pigments, and ingredients frequently utilized in flexographic, gravure, and screen printing inks. It resheres thermal security as much as 80 ° C and keeps efficiency throughout a wide pH spectrum. The defoamer works in high-shear atmospheres and prevents microfoam development, which is important for maintaining print clarity and color uniformity.
Suggested dosage ranges from 0.1% to 0.5% by overall weight, depending on the ink formula and foam intensity. For optimum outcomes, add during the pigment diffusion phase or post-grinding, ensuring uniform mixing. Pre-dilution with water or glycol ethers is advised if consolidation concerns emerge.
Store DF086 in a sealed container at 5– 35 ° C, safeguarded from straight sunshine and cold. Under appropriate problems, the shelf life is year. The item is non-flammable, non-corrosive, and without hefty metals. While classified as non-hazardous, avoid extended skin get in touch with– use protective equipment as per common industrial safety and security protocols.
DF086 minimizes surface defects like pinholes or craters in printed products, improves production performance by reducing downtime, and preserves ink residential properties such as gloss, bond, and shade integrity. Its low volatility and environmentally friendly profile follow global regulatory requirements, consisting of REACH and RoHS. Ideal for paper, packaging, and fabric inks, DF086 is a trustworthy option for accomplishing defect-free, high-quality prints in lasting water-based systems.
(General Modified Silicone Defoamer (DF086) for Water-Based Ink)
Applications of General Modified Silicone Defoamer (DF086) for Water-Based Ink
General Modified Silicone Defoamer (DF086) is a high-performance additive made to resolve foam-related difficulties in water-based ink systems. Its sophisticated silicone-modified formulation makes certain efficient foam reductions and long-term security, making it perfect for diverse applications in the printing and product packaging sectors. By efficiently removing surface and entrapped air bubbles, DF086 boosts production efficiency, print quality, and end-product efficiency.
** Secret Applications: **.
1. ** Manufacturing Processes: ** DF086 is widely utilized throughout the production of water-based inks to control foam produced during high-speed mixing, grinding, and loading. Its quick defoaming action reduces downtime, guaranteeing consistent ink thickness and smooth processing.
2. ** Flexographic and Gravure Printing: ** In flexo and gravure printing, foam can cause irregular ink transfer, pinholes, or inadequate adhesion. DF086 ensures bubble-free ink formulas, resulting in sharp print clearness, consistent color distribution, and decreased waste.
3. ** High-Speed Printing Presses: ** Foam formation in high-speed rotating or web presses can interfere with ink flow and trigger problems. DF086’s silicone-modified structure gives fast foam collapse, even under shear stress, preserving functional effectiveness and print consistency.
4. ** Inkjet and Digital Printing: ** For water-based inkjet inks, foam can obstruct printheads and nozzles, bring about streaking or misprints. DF086 stops foam development throughout ink blood circulation, making sure continuous printing and precise droplet formation.
5. ** Eco-Friendly Packaging Inks: ** Suitable with lasting ink systems, DF086 supports low-VOC formulations required for food-grade packaging, labels, and disposable products. It satisfies regulatory standards (e.g., REACH, FDA) while improving ink efficiency.
** Perks: **.
– ** Broad Compatibility: ** Functions seamlessly with resins, pigments, and additives in water-based ink systems without influencing gloss, adhesion, or drying out time.
– ** Thermal Security: ** Does dependably across a wide temperature array, suitable for heat-resistant inks used in laminates or sterilization procedures.
– ** Easy Integration: ** Low dosage (0.1% -0.5% by weight) makes certain cost-effectiveness and easy consolidation right into existing formulas.
– ** Environmental Security: ** Devoid of dangerous solvents, ensuring much safer handling and alignment with eco-friendly production practices.
DF086 is a versatile service for enhancing water-based ink performance, delivering defect-free prints, and enhancing production throughput throughout business, industrial, and specialty printing applications. Its dependability and flexibility make it a vital additive for manufacturers focusing on quality and sustainability.
Company Profile
SurfactantChina is a trusted global chemical material supplier & manufacturer with over 12-year-experience in providing super high-quality surfactant and relative products.
The company has a professional technical department and Quality Supervision Department, a well-equipped laboratory, and equipped with advanced testing equipment and after-sales customer service center.
If you are looking for high-quality surfactant and relative products, please feel free to contact us or click on the needed products to send an inquiry.
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Shipment
It could be shipped by sea, by air, or by reveal ASAP as soon as repayment receipt.
5 FAQs of General Modified Silicone Defoamer (DF086) for Water-Based Ink
(General Modified Silicone Defoamer (DF086) for Water-Based Ink)
